COURSE OBJECTIVES

INTRODUCTION

VALUE ADD MANAGEMENT

WASTE IDENTIFICATION AND REDUCTION

  •  8 Wastes: description
  •  Waste identification
  • Go to Gemba

WORKPLACE ORGANIZATION

JUST IN TIME PRODUCTION

  •  Inventory level and manufacturing lot size
  •  Equipment setup time reduction: SMED
  •  Total Productive Maintenance: TPM
  •  Load balance: Heijunka
  •  Versatile operators: multi-skill
  •  Takt, machine cycle, operator cycle
  •  Line layout: production flexibility
  •  Materials flow in the plant: Spaghetti diagram

MATERIALS MANAGEMENT

QUALITY AND PROCESS IMPROVEMENT